Pendleton Fabric Expertise – A Story of Generations

A Century of Weaving

Pendleton textiles are renowned for their quality, beauty and craftsmanship. Where did we learn to make fabric like this? Our expertise is generational, earned over a century of weaving in America.

The Beginning

The company known today as Pendleton Woolen Mills actually had its genesis in one mill; the Thomas Kay Woolen Mill in Salem, Oregon, founded by Thomas Kay, a master weaver from England.

A photo of the Thomas Kay Woolen Mill in Salem, Orebon. This 2.5 story building is red brick with rows of white-trimmed windows.

Thomas Kay brought extensive knowledge to his own mill, after a career that started in his childhood as a bobbin boy, and grew into management of large mills in the UK and the US before he finally opened his own. He specialized in fabrics for tailoring, and produced the first bolt of worsted wool west of the Mississippi.

The Next Generation

His daughter, Fannie Kay, became her father’s protégé in her teen years. She learned weaving and mill management at her father’s side. Fannie Kay became Fannie Bishop upon her marriage to Charles P. Bishop, a prominent Salem merchant. Their three sons opened the Pendleton Woolen Mill in Pendleton, Oregon, in 1909. That mill is still running today! The Kay/Bishop history extends through today’s Pendleton. The Bishop family still owns and operates Pendleton Woolen Mills. And Pendleton’s fabric expertise grows each year, as we challenge ourselves to do more with wool.

Today’s Mills

Fabric weaving was once a major industry in the United States, with more than 800 mills in operation. Today only a handful of those mills remain.  Our facilities in Pendleton, Oregon, and Washougal, Washington, are two of the very few woolen mills still operating in North America.

Pendleton, Oregon

This photo is a vintage postcard image of the Pendleton, Oregon woolen mill. The building is grey brick, with rows of windows trimmed in white, and large front doors on the first, second and third floors at the front of the building.

The Pendleton, Oregon mill opened in 1909, taking over a defunct wool-scouring plant on the banks of the Columbia River and transforming it into a full mill under the direction of Clarence, Roy and Chauncey Bishop. The location had been scouted by Fannie Kay Bishop, who encouraged her sons to make use of the existing building, the nearby Columbia River, and the supply of high quality wool fleece available from local sheep ranchers.

The company’s original products were wool blankets for Native American customers. Today, the Pendleton mill is open for tours. Travelers can watch those world-famous blankets being woven on two-story looms.

Washougal, Washington

Our Washougal facility sits on the banks of the Columbia River at the entry to the scenic Columbia River Gorge. The Washougal community helped fund the startup of this mill in 1912, and it has been a major employer in this small Washington town ever since.

A vintage sepia-toned photo of the Washougal woolen mill owned by Pendleton Woolen Mills. The mill is two stories tall and in the photo, it is dwarfed by two water towers.

The additional mill gave Pendleton the ability to weave a wider variety of fabrics.

AirLoom Merino (found in our Sir Pendleton shirts) and Umatilla woolen fabric (found in so many of our flannel shirt styles) are both woven in Washougal, as well as fabrics for the women’s line.

Its roots may be historic, but the Washougal mill is a 300,000-square-foot model of modern efficiency. Mill owners come from around the world to tour it, and to learn about Pendleton’s weaving techniques, dyeing processes, and fabric finishing.

The Fabrics

Pendleton Woolen Mills has maintained the quality and craftsmanship of its textiles through decade upon decade of manufacturing in its own facilities. This allows us to maintain quality control from start to finish, from fleece to fashion. Our state-of-the-art computer dyeing technology controls water, dyes, heat, and more. Carding machines, looms and finishing processes are also computer-controlled, allowing for minute adjustments to guarantee uniformity of weave, weight and hand.

Eleven different Pendleton woolen fabrics in a line, showing the different weights and patterns woven on the Pendleton looms.

We can perfect it because we control it, and it shows in our fabrics. We will be exploring some of those special fabrics in the months to come. We hope you’ll follow along.

PWM_USA_label

Happy National Tartan Day! the Official Pendleton Hunting Tartan.

Registered and Absolutely Official

1999_Pendleton_Hunting_Tartan_WEB

In 1999, Pendleton Woolen Mills registered the official Pendleton Tartan with the Scottish Tartans Society. The tartan itself can be seen around the borders of the certificate. This tartan was created to commemorate Pendleton’s roots in the Pacific Northwest and the many generations of family that have overseen Pendleton’s business through the years. The official company tartan also salutes the British Isles origin of Pendleton’s weaving heritage, thanks to our founder, Thomas Kay.

So enjoy National Tartan Day. Wear your plaid with pride, and the next time you go out hunting Pendleton, consider wearing our tartan.

Atlantic Video — The Gem of the Pacific Northwest: A Visual Ode to Oregon’s Seashore

this place video screen grab

A beautiful video

Click here to watch the video: The Gem of the Pacific Northwest: A Visual Ode to Oregon’s Seashore

We urge you–strongly urge you–to click the link to watch this beautiful video posted by the Atlantic. It captures the charm and the chill of our home state’s seaboard. It begins with the moon, which is appropriate for a region that is controlled by the tides, and sometimes starved for the sun. There is swimming (in shorts) and surfing (in wetsuits), sitting on the sand (in sweatshirts). There are hardworking fishermen who buy our shirts to stay warm. There are the contented cows of the Tillamook County Creamery Association, feeding happily on the dense grass that grows in air that’s lush with moisture. Waves, trees and rock formations form a natural backdrop for mankind’s contribution; piers, docks and buildings that fight a constant battle to stay painted and standing under the constant barrage of mist, rain, wind and salt. We think this video does a perfect job of conveying why everyone in Oregon doesn’t live at the coast, and why everyone in Oregon secretly thinks we might want to.

Blankets Based in Oregon History

We hope you can see some of this Oregon in our Journey West and Mission Mill blankets, which commemorate the westward journey and first mill of our founder, Thomas Kay.

jacquard_journey_west
jacquard_mission_mill

Journey West is based on a piece of fine European weaving. The original blanket was discovered recently in a 19th-century European mill and included the designer’s notes and calculations, handwritten neatly along the sides. Our modern Pendleton designers viewed this historic work of art with reverence and used it as inspiration for our Journey West jacquard design. This design’s European origins echo the story of master weaver Thomas Kay, who began his training as a bobbin boy in English mills before coming to America to establish the family legacy that led to Pendleton Woolen Mills.  Mission Mill is named for the mill in Salem, Oregon, that was built (and rebuilt) by Thomas Kay after he made his way to Oregon. The Thomas Kay Woolen Mill turned out the first bolt of worsted wool west of the Mississippi. The old mill is a part of the historic Mission Mill Museum in Salem, Oregon. The Victorian colors and composition of the design are a nod to our founder’s English ancestry.

Oregon is a state of great natural beauty, climatic variability and bountiful resources. Thomas Kay must have understood that when he settled in Salem. Our state’s population continues to grow, but we want to warn those of you who are considering the Oregon coast as your destination: watch the video and pay attention. If you move here, you’re going to need blankets.

Made in USA label with eagle for Pendleton

New Pendleton x Ariat Collaboration Boots for Fall

Fall News

Image courtesy Ariat, International = woman walking outdoors

Pendleton Woolen Mills and Ariat Boots have collaborated for Fall 14. We’re bringing you a limited-edition capsule collection of Western and English boots done with Ariat leather and technology, and Pendleton signature wool fabrics.

We’re excited to collaborate with Ariat, International, the leading manufacturer of performance equestrian footwear. Ariat pioneered the application of advanced athletic shoe technology into English riding boots, making riding boots as wearable as they are beautiful. This particular capsule collection marries Ariat’s expertise with two iconic Pendleton weaving traditions.

All the Styles

Image courtesy ARIAT, International of Pendleton x Ariat boots

If you ask people in the American West about Pendleton fabrics, they will probably tell you about our Native American-inspired patterns; the boldly colored geometric designs from our Trade blankets, woven in our Northwest mills on huge jacquard looms. The Caldera Pendleton and Meadow Pendleton boot styles celebrate this side of our company’s heritage, pairing tan distressed leather with our Coyote Butte patterned Pendleton wool. Both the knee-high Caldera Pendleton and the Meadow Pendleton bootie are built with Ariat’s signature ATS® technology for superior cushioning and long-lasting support.

Image courtesy ARIAT, International of Pendleton x Ariat boots

The Pendleton x Ariat English style boots take us even further back than the trade blankets, to the days when our founder, Thomas Kay, arrived in Oregon and opened his Salem, Oregon, mill. A former bobbin boy who learned his trade in England and honed it through mill management in America, Thomas Kay wove fine worsteds, tweeds, checks, windowpanes and hounds tooth textiles. That side of our history is celebrated with the English boots, which use walnut leather paired with Pendleton’s Oregon Tweed in a hounds tooth pattern.

Image courtesy ARIAT, International of Pendleton x Ariat boots

The pull-on Shannon Pendleton H2O has a full waterproof construction, and the Piedmont Pendleton is a slip-on clog that features a full-grain leather upper and vamp strap in Pendleton fabric.

Ariat makes real boots for real riders, but you can wear them anywhere you want to. The tall Caldera is available now at pendleton-usa.

Image courtesy pendleton-usa.com of woman in Ariat x pensleton boots

The other three styles will be available in October from Ariat.

Thanks, Ariat, for helping celebrate both sides of the Pendleton weaving heritage; the rugged and the refined.

The Limited Edition Guide Shirt: 9 Decades of Pendleton Wool Shirts

A Limited Edition

Limited Edition Guide Shirt for 2014 by Pendleton, photo by Taylor Painter

This fall, we’re offering a limited edition Guide shirt in an edition of 1863. Why 1863? Because, of course, that’s when our weaving legacy’s founder, Thomas Kay, arrived in Oregon. We made the shirt in an amber and brown ombre plaid that appears to be straight out of the Pendleton archives, but was developed just for this year. Each shirt has a hand-numbered label:

Limited Edition label

This shirt model first appeared in our 1927 men’s shirt line. Back then it was called The Buckaroo. Thanks to the Pendleton archives, here’s a look at the Buckaroo’s debut (you can click to enlarge):

pendleton_wool_shirt_Spread - 1927 catalog

Yes, we understand that it looks comical to the modern eye to have a man going hunting wearing a bowtie and trilby. Perhaps sportsmen really were that much more dapper in 1927.

Bowtie Buckaroo illustration from 1927

He also oddly resembles Peter Sellers, but this was long before Inspector Clouseau’s time.

But back to the Buckaroo. As a manufacturer of trade blankets destined for commerce with Native Americans, Pendleton Woolen Mills was (and still is) headquartered in the west.  It made sense to capitalize on America’s fascination with all things western in the early part of the last century, so our garments were named accordingly. But despite the rodeo name, the Buckaroo was meant to be worn in a variety of settings. The dressiness of the shirt depended on the fabric, not the cut; plaids for hunting, solids for fishing, and broadcloth solids or stripes for “dress-up.” The plaids/solid demarcation is a bit baffling. Were the plaids better for forest camouflage? Would plaids startle the fish? Despite these marketing mysteries, America responded to this shirt line with enthusiasm. The Pendleton wool shirt became a wardrobe staple.

Pendleton wool shirt, Taylor Painter photography

Your Own Piece of Pendleton History

Of course, you become a part of this history every time you choose a Pendleton shirt. The limited Edition Guide Shirt is available at pendleton-usa.com and other retailers. Enjoy some special shots of this shirt taken by Portland photographer Taylor Painter, who you should immediately follow on Instagram.

Pendleton x Ural Motorcycles

A new Collaboration

Pendleton is delighted to show you the Ural Gaucho Rambler, our collaboration with IMZ-Ural, one of the world’s oldest motorcycle manufacturers. The Gaucho Rambler pays homage to the famed Southwestern cowboy, or Gaucho.

Ural Gaucho Rambler

Ural specializes in retro-inspired three-wheelers. This sidecar model is painted Pacific Blue with a sun-weathered canvas draping to echo the colors of the western sunset.  Each bike carries a specially labeled Journey West blanket robe for warmth under the starry night skies. Because every cowboy should have the means to rustle up some grub, each bike also includes a mess kit with coffee pot and cups, plates and a skillet.

JourneyWest_Front

This partnership of historic brands was a natural fit.

“Ural and Pendleton are two companies which at different points in time ventured out to find home in the American West, both of which endured many challenges and yet all the while maintained their authenticity,” said Madina Merzhoeva, Ural’s VP of Sales & Marketing. “This year Pendleton’s anniversary celebrates 150 years of weaving textiles in America and Ural marks its 20th year in the US. Paying homage to our beginnings and the pioneering spirit is what connects the two brands and inspired this collaboration.”

Only 50 units of the 2013 Gaucho Rambler will be manufactured, so saddle up and have some fun while you can.

Made in USA label with eagle for Pendleton

Thomas Kay Gear, Made in the USA

Thomas Kay for the Best Gear

As part of this year’s Thomas Kay Collection, we are offering select gear that echoes our founder’s craftsman ideals. The gear in the Thomas Kay Collection has been carefully chosen to reflect American standards of craftsmanship and integrity.

TK_Lighter_open

For nearly eight decades, Zippo® has been manufacturing lighters in Bradford, Pennsylvania. Their patented windproof lighter is an American icon in peace and war. For the Thomas Kay Collection, we offer this 1941 Replica™  in brushed chrome with a vintage Pendleton logo engraved on the side: “Where quality decides, we always win. Pendleton Woolen Mills.”

TK_Leatherman_Box-and-bag

We didn’t go far to find the next product; the Thomas Kay Leatherman® tool is made by the Oregon company that has been manufacturing this indispensible tool since 1983. A stainless steel Leatherman® is 18 handy tools in one; knives, pliers, scissors, screwdriver, corkscrew and more. Our version is engraved with our vintage tilted logo, and presented in a Pendleton jacquard wool pouch.

TK_CampStool

The Thomas Kay Camp Stool is also made in Oregon by the hands-on craftspeople at Wood and Faulk. This ingenious design combines hardwood, Pendleton wool and rugged leather. It’s is comfortable, collapsible and easy to carry, thanks to the detachable strap. You can see the manufacture and some really beautiful shots over at their blog.

Thomas Kay

We’re proud of this group of American-made products, and of the heritage that inspired them. Remember, “Where Quality Decides, We Always Win.”

photo-of-Thomas-Kay
Thomas-Kay-Signature